| Product construction | Utility all-poplar panel for hidden or general components. | Selected all-poplar furniture panel with calibrated faces. | Selected high-ply all-poplar panel for made-to-order long formats. |
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| Poplar face species/reference | Declared poplar face with natural utility variation. | Selected poplar face matched to a sanding and finish reference. | Sequenced selected poplar face matched to the long-panel sample. |
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| Back species/reference | Poplar utility back matched to concealed duty. | Selected poplar balancing back. | Buyer-approved poplar back balanced to the selected face. |
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| Face/back grade | C/D or utility convention with supplier limits declared. | BB/CC or programme appearance reference. | B/BB or custom selected reference tied to the master sample. |
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| Face veneer thickness/reference | Commercial veneer reference measured on sample. | Selected veneer reference with sanding allowance. | Face reference retained through calibration and finish trials. |
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| All-poplar construction | Face, back and every core veneer are specified as poplar. | All-poplar construction with permitted repair materials stated separately. | All-poplar high-ply construction with consistent species throughout the order. |
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| Core species | Poplar. | Selected poplar. | Selected poplar by source and density window. |
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| Core construction | Utility veneer core with buyer-approved repair limits. | Calibrated low-gap all-poplar core. | Balanced high-ply all-poplar core for long-format control. |
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| Lay-up / ply schedule | Thickness-specific schedule recorded with the reference sample. | Balanced schedule specified for repeat furniture production. | High-ply schedule specified for long and wide formats. |
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| Core gap / overlap / repair limits | Utility defect and repair limits shown on a full edge. | Tighter sampled limits for gaps, overlaps and repairs. | Long-panel edge quality, repair limits and permitted materials stated in the order. |
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| Bond / exposure requirement | Interior or MR bond for protected dry uses. | MR or exterior bond selected for the finish and destination. | Buyer-nominated bond tested on the long-format construction. |
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| Emission requirement | E1 testing available for the confirmed construction. | E0/E1 or destination emission documents selected by order. | Destination-specific low-emission documents prepared for the confirmed adhesive and construction. |
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| Density target | 400–520 kg/m³ indicative construction range. | 430–550 kg/m³ order target by reference sample. | 450–580 kg/m³ target for the confirmed high-ply or long-format construction. |
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| Actual sheet weight | 18 mm reference sheet calculated, then sample weighed. | Actual sample mass recorded for processing and packing. | Every long-format reference is weighed for handling and payload design. |
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| Moisture target | 8–12% order target for dry interiors. | 6–10% target with conditioning and pack record. | 6–9% target coordinated with long-format flatness and destination climate. |
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| Flatness acceptance | Flat on aligned supports under an agreed visual method. | Straightedge and support method with a stated acceptance limit. | Full-length support with first-article deflection and flatness inspection. |
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| Surface and repair limits | Utility surface with stated repair limits. | Repair and telegraphing limits agreed before the finish trial. | Selected faces and repair limits controlled for thin overlays or visible finish. |
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| Sanding / calibration | Commercial sanded surface. | Two-face calibrated fine sanding. | Precision calibration with long-panel support during sanding and inspection. |
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| Overlay / painting readiness | Paint or overlay preparation confirmed by a substrate trial. | Paint, veneer or laminate sample agreed before production. | Finish system, adhesive or primer and appearance reference agreed for the order. |
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| Cut / CNC options | Panel cutting with suitable support and tooling. | CNC nesting, datum and chip-out sample agreed before production. | Long-component tooling and full-length support confirmed on the first article. |
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| Drilling / fastener options | Hole exit quality and pilot option tested on sample. | Boring pattern and selected fastener checked on first article. | Hardware, edge distance and long-part fixing trial retained with approval. |
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| Application and component duty | Suitable for supported furniture and interior components within the agreed construction. | Joint, support and component requirements are matched to the furniture application. | Structural applications use a separately specified and tested structural panel. |
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| Standard formats | 1220×2440 and 1250×2500 mm. | 1220×2440 and 1250×2500 mm calibrated formats. | 1220×2440 and 1250×2500 mm precision reference formats. |
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| Made-to-order formats | Cut blanks from standard sheets. | 1525×3050 mm made to order after press and handling confirmation. | 1220×3800 mm is the priority long format; 1525×3050 and 2100×2800 mm are also made to order. |
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| 1220×3800 production requirements | Standard-format utility construction. | Available after lay-up, press and full-length support confirmation. | Priority long-format option with agreed flatness, handling, packing and loading requirements. |
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| 1525×3050 production requirements | Standard formats shown for this construction. | Made to order after construction, press and packaging confirmation. | Made to order with flatness, support spacing, weight and container geometry confirmed. |
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| 2100×2800 production requirements | Standard formats shown for this construction. | Wide format available after equipment and construction confirmation. | Made to order with lay-up balance, press, full-width support, packing and payload confirmed. |
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| Thickness range | 3–21 mm standard production range. | 4–25 mm selected range. | 6–30 mm high-ply/long-format option; critical thicknesses confirmed separately. |
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| Thickness tolerance | Order target ±0.60 mm after sanding. | Order target ±0.40 mm after calibration. | Project target ±0.25–0.35 mm after first-article capability review. |
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| Length / width tolerance | Nominal dimensions agreed before yield calculation. | EN 315-aligned or buyer tolerance with measurement method. | Parent-panel and cut-part tolerances controlled separately. |
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| Squareness / edge straightness | Commercial target measured on undamaged panel edges. | Squareness and edge straightness included in batch inspection. | Datum, straightness and long-edge measurements included with the first article. |
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| Long-panel support method | Continuous aligned supports beneath the whole sheet. | Support spacing matched to thickness and pack geometry. | Full-length, level support from production through storage, transport and unloading. |
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| Reference material sample | Full face and edge reference approved. | Face/core/calibration coupon retained. | Full-size long-panel master plus finish and handling reference retained. |
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| Batch inspection plan | Visual, dimension, moisture and packing checks. | Defined checks for weight, calibration, repairs and flatness. | Long-format inspection includes support, diagonal, flatness, weight and packing. |
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| Applications | Light furniture, liners, concealed parts and component blanks. | Furniture, fit-out, later-overlay substrate and repeated CNC parts. | Long lightweight components, caravan/motorhome interiors and wall linings. |
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| Target markets | Middle East, Latin America and value-led programmes. | Australia, Central Asia and repeat manufacturing programmes. | Long-format specification programmes across primary markets. |
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| Available product documents | Bond and emission documents available for the confirmed construction. | EN dimension, bond and emission documents selected by order. | Destination, sourcing and long-format documents prepared together. |
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| Packaging / dry protection | Dry flat pallet with covered transport. | Moisture barrier, corner protection and face separators as needed. | Full-length dry protection, edge guards and handling instructions approved. |
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| Pack support / stacking | Aligned supports reduce local sag. | Support spacing and stack height matched to the thickness mix. | Aligned supports and even straps run across the full length of the panel. |
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| MOQ | One defined production lot. | One export pack or agreed production quantity. | One agreed sample pack followed by the long-format production quantity. |
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| Loading quantity / payload | Calculated from size, thickness, confirmed density and legal payload. | Sample weight and support geometry drive container plan. | Long-panel dimensions, handling clearance, pack supports and payload govern quantity. |
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| Lead time / quotation unit | 20–30 days / quotation in USD per m³. | 25–40 days / quotation in USD per m³ with processing stated separately. | 35–55 days after long-format sample confirmation / quotation by agreed specification. |
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| Batch identification / approved changes | Species and construction changes are agreed before production. | Batch number connects material, weight, inspection and packing details. | Approved species, lay-up, support and process settings remain consistent across the order. |
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